• PRIMERLESS
• 100% SOLIDS
• USDA APPROVED
• ENVIRONMENTALLY FRIENDLY
• CHEMICALLY RESISTANT
• BONDS TO DAMP CONCRETE

Copps Armorgard 500 is a 100% solids, self-leveling, primerless, no odor, pigmented epoxy flooring system designed to resurface concrete. Armorgard 500 has been formulated to reduce the "yellowing" that conventional epoxy systems develop. Armorgard 500 has excellent resistance to most harsh chemicals and can be applied as thin as 10 mils. Armorgard 500 is USDA approved for application to structural surfaces or surfaces that will receive incidental food contact. Adhesion to wood, concrete and most metals is excellent.

Armorgard 500 is conveniently packaged in a pre-measured 1.5 or 4 gallon kit containing a resin (Part A) and a hardener (Part B); larger bulk quantities are also available. Armorgard 500 comes in 4 standard colors: grey, light grey, buff, and tile red. Special colors are available, with minimum quantity requirements.

Armorgard 500 was designed to protect floors from light to medium traffic found in power plants, chemical processing, pulp and paper mills, the food and beverage industry, and anywhere a clean, attractive appearance is desired.

Application thickness can be varied from 10 mils in a rolled coat (unfilled) to 1/4" in a broadcast (aggregate filled) topping.

TYPICAL CHARACTERISTICS

APPLICATION TEMPERATURE: Ideal 70-80 ° F, 55 ° F – 90 ° F acceptable.

COMPONENTS: Resin/Hardener (Aggregate optional)

HUMIDITY/DEW POINT: Relative humidity and dew point must be determined before application to avoid adhesion failures. The dew point is used to predict the substrate temperature at which air begins to condense, in the form of water, on the substrate. Never apply a coating unless the concrete surface temperature is 5 ° F above the dew point. A dew point calculation chart is available from a Copps Technical Representative.

CHEMICAL RESISTANCE:

The above recommendations are based on a 28-day immersion @ 72 ° F.

MIXING: To mix Armorgard 500 pour the contents of the pail marked Hardener (B-500) into the larger Resin pail. Immediately mix for 3 minutes using a Jiffy Mixer and a slow speed drill. Mix at slow speed (less than 850 RPM) to avoid air entrainment. DO NOT mix more material than can be used within the stated working time.

REMEMBER - you will have less working time at higher temperatures.

APPLICATION:

PRIMER: 1) The application of a primer is recommended to reduce concrete outgassing, in turn producing a smoother coating. 2) Armorgard 500 can be applied to prepared concrete without a primer. A tinted primer is recommended with light colors.

LIGHT "ROLLED" COAT FOR LIGHT DUTY - 10-30 mils liquids only: Applied with a squeegee and a medium (1/2" nap) roller.

MEDIUM DUTY "BROADCAST" COATING - 30-60 mils: Apply liquid 15-30 mils thick then evenly broadcast aggregate (Copps C-005) into the wet coating until it is saturated. Let cure (dry), then brush off the excess aggregate and apply a 5-10 mil liquids only topcoat to lock down the exposed aggregate.

SURFACE PREPARATION: Armorgard 500 is used to strengthen and seal a porous concrete substrate, therefore, adhesion is paramount. To achieve excellent adhesion, the substrate should be free of all loose and foreign material and should be roughened slightly to provide a coarse profile by either shot blasting or acid etching.

Before blasting or acid etching, any contaminates on/in the concrete must be identified. Oils, grease, fats, waxes or other contaminates must be removed prior to roughening the concrete. These can be removed with an application of warm (120 ° - 140 ° F) caustic detergent, steam cleaning or pressure washing. De-grease the floor, follow with a hot water rinse.

Repeat this procedure until the water does not "bead up" on the concrete.

Shot blasting using self-propelled, self-contained equipment is a highly recommended preparation method.

Acid etching can be performed using a solution of 50% muriatic acid and 50% water. (Always add acid to water slowly when mixing). The acid solution should be carefully applied to all surfaces to be coated. The acid will effervesce (foam or bubble) on the concrete if it is free of a sealer or contaminate. If the acid does not effervesce, contact a Copps representative immediately. Do not apply the epoxy. Leave the acid on the concrete for 10-15 minutes then rinse the entire area well with cold water. If the profile is not sufficient - repeat the procedure. We recommend a surface profile similar to 60-100 grit sandpaper. When the profile is sufficient, vacuum up all standing water and allow the surface to dry. Muriatic acid can be dangerous to handle, so proper safety equipment/ventilation should be used. Do not allow the acid wash to enter any drains or sewers.

NEW CONCRETE MUST CURE A MINIMUM OF 28 DAYS PRIOR TO THE APPLICATION OF ANY EPOXY.

CLEAN-UP: Armorgard 500, before it has hardened, can be removed from tools with Copps Enviro Kleen solvent or warm soapy water.

SAFETY: Armorgard 500 is an epoxy resin system. Please refer to material safety data sheets before using this product.

Use soft rubber wheels on any vehicle that will be traveling on the floor; this will reduce scuffing and abrasion marks.

WARRANTY AND DISCLAIMER

Copps Industries, Inc. gives no warranty, express or implied, and all products are sold upon condition that purchasers will make their own tests to determine the quality and suitability of the product. Copps Industries, Inc. shall be in no way responsible for the proper use and service of the product. The information given in this publication is considered to be accurate and reliable and is provided as a service only. Physical properties shown are typical. Actual properties are dependent on curing conditions and degree of cure. Any information or suggestions given are without warranty of any kind and purchasers are solely responsible for any loss arising from the use of such information or suggestions. No information or suggestions given by us shall be deemed to be a recommendation to use any product in conflict with any existing patent rights.