Armorgard 507

ISO 9001 Certified

Armorgard 507


LIGHT STABLE, CLEAR FLOORING SYSTEM

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Copps Armorgard 507 is a 100% solids, self leveling, primerless, no odor, clear epoxy flooring system designed to resurface concrete. Armorgard 507 has been formulated to reduce the "yellowing" that conventional epoxy systems develop. Armorgard 507 has excellent resistance to most harsh chemicals and can be applied as thin as 10 mils. Armorgard 507 is USDA approved for application to structural surfaces or surfaces that will receive incidental food contact. Adhesion to wood, concrete and most metals is excellent. Armorgard 507 can be used as a clear coating or filled with a colored aggregate to produce a colored/clear topping.

Armorgard 507 is conveniently packaged in pre-measured 1.5 or 4 gallon kits containing a resin (Part A) and a hardener (Part B). Larger bulk quantities are also available.

Armorgard 507 was designed to protect floors from light to medium traffic found in power plants, chemical processing, pulp and paper mills, the food and beverage industry, and anywhere a clean, attractive appearance is desired.

Application thickness can be varied from a 10 mil rolled coat (unfilled) to a 1/8" colored broadcast resurfacer.

TYPICAL CHARACTERISTICS

COLOR: Clear with colored aggregates: Grey, Red, Natural-Buff
MIXED VISCOSITY: (Brookfield Viscometer) 600 cps @ 77 ° F (25 ° C)
WORKING TIME: 25 Minutes @ 72 ° F (22 ° C)
GEL TIME: 35 Minutes @ 72 ° F (22 ° C)
TACKFREE TIME: 5-6 Hours @ 72 ° F (22 ° C)
INITIAL CURE or FOOT TRAFFIC: 9-12 Hours @ 72 ° F (22 ° C)
HARDNESS (Shore D):              (ASTM D-2240) 82D
ADHESION-BOND STRENGTH TO CONCRETE: 800 PSI, 100% failure in concrete
COMPRESSIVE STRENGTH:       (ASTM D-695) 12,000 PSI
TENSILE STRENGTH:         (ASTM D-638) 6,100 PSI, 6% elongation
FLEXURAL STRENGTH:     (ASTM D-790) 10,000 PSI
LINEAR SHRINKAGE:         (ASTM D-2566) 0.0006 in/in
COVERAGE: 160 FT2/GAL @10 mils (unfilled), varies with porosity of concrete.

APPLICATION TEMPERATURE: Ideal 70-80 ° F, 55 ° F – 90 ° F acceptable.

COMPONENTS: Resin/Hardener/Colored aggregate optional

HUMIDITY/DEW POINT: Relative humidity and dew point must be determined before application to avoid adhesion failures. The dew point is used to predict the substrate temperature at which air begins to condense, in the form of water, on the substrate. Never apply a coating unless the concrete surface temperature is 5° F above the dew point. A dew point calculation chart is available from a Copps Technical Representative.

CHEMICAL RESISTANCE:

Excellent Resistance Very Good Not Recommended
10% Nitric Acid Kerosene 20% Acetic Acid 50% Acetic Acid
Motor Oil Ethylene Glycol Xylene 50% Nitric Acid
Unleaded Gasoline 10% Hydrochloric Acid 1,1,1 Trichloroethane Methylene Chloride
10% Sulfuric Acid Skydrol   Methyl Ethyl Ketone
50% Sulfuric Acid Water   Methanol
80% Sulfuric Acid Bleach   Toluene
Diesel Fuel Cyclohexanol   Acetone
50% Sodium Hydroxide 10-30% Citric Acid   Ethyl Alcohol
10% Lactic Acid 10% Acetic Acid    

The above recommendations are based on a 28 day immersion @ 72 ° F.

SURFACE PREPARATION: Armorgard 507 is used to strengthen and seal a porous concrete substrate, therefore, adhesion is paramount. To achieve excellent adhesion, the substrate should be free of all loose and foreign material and should be roughened slightly to provide a coarse profile by either shot blasting or acid etching.

Before blasting or acid etching, any contaminates on/in the concrete must be identified. Oils, grease, fats, waxes or other contaminates must be removed prior to roughening the concrete. These can be removed with an application of warm (120 ° - 140 ° F) caustic detergent, steam cleaning or pressure washing. De-grease the floor, follow with a hot water rinse.

Repeat this procedure until the water does not "bead up" on the concrete.

Shot blasting using self-propelled, self-contained equipment is a highly recommended preparation method.

Acid etching can be performed using a solution of 50% muriatic acid and 50% water. (Always add acid to water slowly when mixing). The acid solution should be carefully applied to all surfaces to be coated. The acid will effervesce (foam or bubble) on the concrete if it is free of a sealer or contaminate. If the acid does not effervesce, contact a Copps representative immediately. Do not apply the epoxy. Leave the acid on the concrete for 10-15 minutes then rinse the entire area well with cold water. If the profile is not sufficient - repeat the procedure. We recommend a surface profile similar to 60-100 grit sandpaper. When the profile is sufficient, vacuum up all standing water and allow the surface to dry. Muriatic acid can be dangerous to handle, so proper safety equipment/ventilation should be used. Do not allow the acid wash to enter any drains or sewers.

NEW CONCRETE MUST CURE A MINIMUM OF 28 DAYS PRIOR TO THE APPLICATION OF ANY EPOXY.

APPLICATION:

PRIMER: 1) The application of a primer is recommended to reduce concrete outgassing, in turn producing a smoother coating. 2) Armorgard 507 can be applied to prepared concrete without a primer.

LIGHT "ROLLED" COAT FOR LIGHT DUTY - 10-30 mils liquids only: Applied with a squeegee and a medium (1/2" nap) roller.

MEDIUM DUTY "BROADCAST" COATING - 30-60 mils: Apply liquid 15-30 mils thick then evenly broadcast colored aggregate into the wet coating until it is saturated. Let cure (dry), then brush off the excess aggregate and apply a 5-10 mil liquids only topcoat to lock down the exposed aggregate. Repeat as needed to achieve your desired texture.

PRIMER MIXING: To mix Copps K-040 concrete primer pour the contents of the can marked Hardener (B-025) into the large pail (resin). Immediately mix for 3 minutes (or until uniform) using a Jiffy Mixer and a slow speed drill. Mix at slow speed (less than 850 RPM) to avoid air entrainment.

PRIMER APPLICATION: Apply 5 mils of Copps K-040 Concrete Primer to the prepared concrete with a short nap (1/4") roller. This insures adhesion to the concrete substrate.

DO NOT apply K-040 over standing water. Damp or dry concrete is acceptable.

MIXING: To mix Armorgard 507 pour the contents of the pail marked Hardener (B-507) into the larger Resin pail. Immediately mix for 3 minutes (or until uniform) using a Jiffy Mixer and a slow speed drill. Mix at slow speed (less than 850 RPM) to avoid air entrainment. DO NOT mix more material than can be used within the stated working time.

REMEMBER - you will have less working time at higher temperatures.

CLEAN-UP: Armorgard 507, before it has hardened, can be removed from tools with Copps Enviro Kleen solvent or warm soapy water.

SAFETY: Armorgard 507 is a 2 component epoxy resin system. Please read and understand all cautions on can labels and material safety data sheets (A-507 Resin, B-507 Hardener) before using this product. Use soft rubber wheels on any vehicle that will be traveling on the floor; this will reduce scuffing and abrasion marks. Do not weld on or near the hardened epoxy, hazardous fumes will be released.

WARRANTY AND DISCLAIMER

Copps Industries, Inc. gives no warranty, express or implied, and all products are sold upon condition that purchasers will make their own tests to determine the quality and suitability of the product. Copps Industries, Inc. shall be in no way responsible for the proper use and service of the product. The information given in this publication is considered to be accurate and reliable and is provided as a service only. Physical properties shown are typical. Actual properties are dependent on curing conditions and degree of cure. Any information or suggestions given are without warranty of any kind and purchasers are solely responsible for any loss arising from the use of such information or suggestions. No information or suggestions given by us shall be deemed to be a recommendation to use any product in conflict with any existing patent rights.

TB#4507 (02/24/98)