Archive: Apr 2024

Innovation in Action: Copps Industries’ Commitment to Customer Solutions

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In the ever-evolving landscape of industrial solutions, Copps Industries stands out for our dedication to innovation and customer-centricity. With a commitment to meeting unique customer needs, our team continually pushes the boundaries in product development.

Copps Chemicals

Copps Industries’ portfolio of products includes a range of solutions tailored to diverse industrial needs. From grouts to wearing compounds, each product reflects our commitment to quality, safety, and innovation. Many of these products have been developed in direct response to specific customer demands, emphasizing our agility and responsiveness to market needs.

One example is Copps XP-3000, a non-corrosive version of our ultimate crusher backing material, XP-2000. Designed to tackle the most challenging crushing conditions—ranging from gyratories to wet crushing environments—XP-3000 is a testament to our pursuit of excellence. Unlike its predecessors, XP-3000 is free from harmful substances like BGE1, VOCs, or Nonyl Phenol, giving it a DOT non-corrosive classification. 

The difference between DOT and non-DOT classification lies in transportation regulations and safety standards. Certain products must meet Department of Transportation regulations for the safe transport of hazardous materials. These regulations mandate specific packaging, labeling, and handling requirements. DOT non-corrosive products, like XP-3000, contain substances that don’t require compliance with DOT corrosive chemical regulations. This classification simplifies logistics, reduces shipping costs, and ensures safer handling throughout the supply chain, providing customers with added peace of mind and cost savings.

The development of XP-3000 emerged from our deep understanding of the broad spectrum of customer requirements. Conceived to address the urgent needs of clients facing unforeseen situations, its ability to be airfreighted provided a solution to pressing delivery demands. Our ability to anticipate and respond to unique customer needs is tied to our ethos of constant innovation and adaptability.

Beyond XP-3000, our family of DOT non-corrosive products include:

  • Non-Corrosive QFG epoxy grout (K-020): A DOT non-corrosive version of our REDBAC Quick-Fill Grout specifically formulated to address environmental, workplace safety, and shipping concerns.
  • Non-Corrosive Deep Pour 3CE epoxy grout (K-840): A DOT non-corrosive version of our standard Deep Pour 3CE Grout specifically designed for pours up to 8 feet.
  • Non-Corrosive Armor Plate-Ceramic wearing compound (K-046): A DOT non-corrosive version of our standard Armor Plate-Ceramic specifically designed to resist abrasive wear and corrosion in high wear areas.

 

These products have been formulated and reformulated to ensure top performance and top quality. Their DOT non-corrosive classification simplifies logistics, reduces costs, and serves as an example of our proactive approach to problem-solving. 

At Copps Industries, it’s not just about the product; it’s about the philosophy driving its creation. We continually explore avenues for improvement, whether it’s through refining existing formulations or venturing into uncharted territories.

Copps Industries is more than just a supplier of products; we stand at the forefront of innovation and product development. As industries evolve and needs emerge, we pledge to continue pushing boundaries and advancing industry standards. Get in touch today to learn more, or request a quote to get started on your order.

Diamond Clear Epoxy 101: Tabletop Epoxy vs. Casting Epoxy

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Clear epoxies are commonly used for applications ranging from bars and tabletops to jewelry and crafts, enhancing protection and adding a glossy finish. But despite their popularity, it can be tough to determine the best epoxy type for your project.

The two most common types of epoxies are tabletop epoxies and casting epoxies. While the two are similar, they each have unique properties and ideal uses. Understanding the differences will help you choose the right solution for your project.

Let’s take a look at these two popular epoxies, starting with their different characteristics and applications.

Tabletop Epoxy vs. Casting Epoxy

Two of the most popular Diamond Clear Epoxy are tabletop epoxy and casting epoxy. The two share similarities but are different to work with and meant for different applications.

Tabletop Epoxy

As the name implies, tabletop epoxy is best for pouring over flat surfaces like tabletops, bars, counters, or resin art. It is a self-leveling epoxy meant for thin pours, typically 1/4″ thick or less. Pour thickness may vary depending on the application, but using tabletop epoxy for embedding thick objects requires multiple applications and several hours.

With its recommended 1:1 mixture ratio, tabletop epoxy is user-friendly for beginners and professionals. The main advantages of tabletop epoxy over casting epoxy include its higher viscosity and a faster cure time of 12-24 hours. 

Casting Epoxy

Also known as deep pour resin, casting epoxy is used for thick pours up to 2″. Casting epoxy is commonly used for river tables, embedding and encasing objects, jewelry, and more. It has a lower viscosity than tabletop epoxy and a slower cure rate of 24-36 hours.

The longer cure time of casting epoxy allows for a longer working time, but care must be taken to prevent dust and debris from settling into the resin. The typical mixture ratio for casting epoxies is 2:1, although some manufacturers offer variations with a 1:1 or 3:1 ratio.

Advantages of Diamond Clear Epoxy

  • Blush Resistance: Diamond Clear Epoxy does not blush or sweat even in high humidity conditions.
  • Yellowing Resistance: UV-absorbing additives prevent Diamond Clear Epoxy from yellowing, which significantly prolongs the life of the product.
  • Stabilizers: Our Diamond Clear Epoxy formulations incorporate stabilizers to meet commercial-grade performance expectations.
  • High-Gloss Transparency: The formula for Diamond Clear Epoxy cures with a high-gloss, transparent finish. This polished appearance can usually be achieved with three coats or less.
  • Simplified Mix Ratios: Simple mix ratios make Diamond Clear Epoxy easy to measure and mix. This reduces the risk of errors that may affect the finished product.
  • Tough Surface Protection: Formulated to tough industrial standards, Diamond Clear Epoxy creates indestructible surfaces for your project. It results in long-lasting, maintenance-free surface protection that resists scratching and distortion.
  • Wood Adhesion: Ideal for porous materials, Diamond Clear Epoxy protects surfaces while accentuating wood’s natural features.
  • DOT Non-Hazardous Formulations: Diamond Clear Epoxy complies with DOT non-hazardous formulations for safety and ease of shipping.

Remember, no matter which epoxy you choose for your project, it’s important to read and follow the manufacturer’s instructions. Mistakes can make a big impact on the aesthetics and performance of your finished product.

Diamond Clear Epoxy from Copps Industries

Copps Industries’ Diamond Clear Epoxy line of products was specially formulated with our customers’ unique range of projects in mind. These epoxies can help you create beautiful, clear finishes quickly and easily, whether you’re sealing a bar top, creating a river table, or adding gloss to crafts or jewelry. 

Our top two varieties of clear epoxy are Diamond Clear Epoxy Coat Tabletop and Diamond Clear Epoxy Casting. Our Diamond Clear Epoxies are self-leveling, primer-less, odorless, and always water-clear. They’re easy to apply using foam brushes, rollers, or squeegees.

To learn more about our line of Diamond Clear Epoxy, or to get started on your epoxy solution, contact us or request a quote today.

By Land, Sea, and Air: Innovations in Composite Epoxy Solutions from Copps Industries

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In a world where innovation drives progress, industries from automotive to marine to aerospace are constantly seeking ways to elevate their performance. At Copps Industries, we’re focused on understanding the evolving needs of our customers and developing advanced composite epoxy solutions that empower them to stay ahead of the curve in their fields.

Here, we’re exploring trends in each industry and real-world applications that influence the most important features industry leaders look for in composites across land, sea, and air.

Land: The Automotive Industry

In the automotive sector, performance and sustainability are paramount. Copps Industries’ composite epoxy solutions help drive advancements in both motorsports and OEM applications.

  • Advanced performance: Especially in high-performance motorsports, there’s a high demand for lightweight solutions that enhance performance. Our composite epoxies offer unparalleled durability and NVH (noise, vibration, and harshness) performance. By replacing metallic components with lightweight composites, manufacturers can achieve significant weight savings without sacrificing performance.
  • Increased production capability: OEMs that produce hundreds of thousands of parts per year per vehicle line are looking for new processing techniques to increase their capabilities. We meet this need with rapid-cure epoxy resins that enable faster production rates without compromising on quality.

    Beyond leveraging rapid cure materials, manufacturers are also improving their processing times through automation. In many cases, our partnership with customers extends beyond supplying materials to include consult on process optimization that can help them enhance their capabilities and meet their production goals.
  • Recyclability: Environmental impact is a growing concern across industries, including the automotive sector. In automotive applications, the average life of materials is around 12 years. We actively work towards sustainable solutions, collaborating with stakeholders to repurpose materials and streamline their integration into parts for next-generation vehicles. By recycling and repurposing materials, manufacturers are shaping a more sustainable future.

Sea: The Marine Industry

In the marine sector, quality, performance, and cost-effectiveness top the list of the industry’s demands. Copps Industries delivers on all fronts with advanced composite epoxy solutions.

  • Quality and performance: One significant shift in the marine industry is the move from polyester to vinyl ester resins, which have an epoxy base. These resins offer superior mechanical performance and reduced shrinkage, making them ideal for marine applications. Our epoxy solutions align with this trend, providing unmatched performance without losing quality.
  • Faster, more repeatable processes: The transition from open mold to closed mold processing is revolutionizing marine manufacturing. Our rapid cure systems streamline production, reducing post-processing time and increasing efficiency. And with fewer defects and less scrap, manufacturers can achieve higher yields and lower production costs.
  • Sustainability: As stricter regulations emerge around the use of VOC products, our epoxy solutions have become a preferred choice in the marine sector. And in an era of rising raw material prices, the switch to epoxy can provide improved performance with less of an increase in cost. Through compliance and enhanced performance, we help customers maintain competitiveness in the market.

Air: The Aerospace Industry

In the aerospace sector, the focus is on lightweight solutions, performance, and durability. Copps Industries helps customers in this sector through formulations that meet the strict requirements of aerospace applications.

  • Lightweight solutions: Aerospace demands materials that offer significant weight savings without compromising performance. Even a marginal weight reduction translates into significant cost savings. In fact, saving just one pound in weight might equate to $20,000 in savings over the lifespan of an aircraft. The industry’s relentless pursuit of lightweight solutions is driving the adoption of innovative materials, which we continually help them explore. 
  • New methods of processing: The aerospace industry is in constant pursuit of improvement in both materials and processes. From crafting advanced resin formulations to exploring new filament winding methods, we’re helping customers achieve quicker production and shorter lead times. Our collaboration with industry leaders in aerospace underscores our commitment to partnering with customers to advance not only their materials but also their processes.
  • Durability and strength: Durability and strength are critical considerations in aerospace applications. Our composite epoxy solutions meet the rigorous demands of aerospace environments, and by continuously advancing our resin formulations, we help customers achieve new levels of performance and reliability.

Copps Industries: Driving Innovation Across Sectors

Copps Industries is proud to drive innovation across the automotive, marine, and aerospace sectors with our lineup of composite epoxy solutions. By continuously pushing the boundaries of product development, we empower manufacturers to achieve new levels of quality and performance. Whether you’re looking for advanced performance in automotive applications, sustainable solutions for marine manufacturing, or lightweight materials for aerospace advancements, Copps Industries can help.  Contact us to discuss your specific needs, explore potential solutions, or request a quote. Together, we can conquer innovation by land, sea, and air. 

Pioneering Environmental Stewardship, Safety & Sustainability

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At Copps Industries, we’re about more than simply creating epoxy solutions; we’re committed to safeguarding people and the planet. Our dedication to environmental stewardship, safety, and sustainability drives everything we do, from implementing eco-conscious practices to formulating top-tier products.

A Pioneering Approach to Product Development

From the start, our team of chemists and engineering experts have worked to push the boundaries of what’s possible. We didn’t become green; we started green, and we continually refine our products and systems to better align with the evolving needs of our customers and our planet.

We’re driven to enhance our products for greater workplace health, safety, and long-term sustainability. Our design and development approach and our team’s depth of knowledge are backed by a commitment to provide the best solutions possible.

Our commitment to sustainability starts with our core values and extends to the performance of our product line. We combine environmental consciousness with quality and reliability by offering solutions that meet high standards. Here’s how:

  1. Environmental Stewardship
    We’ve taken concrete steps to reduce our environmental footprint by committing to eco-friendly practices and minimizing waste.

    • DOT Non-Corrosive Products: We offer a range of non-corrosive products that have earned esteemed ratings from the Department of Transportation. These products streamline shipping processes, eliminate hazardous material fees, and offer ease and affordability without sacrificing safety.
    • Minimal Waste: We continually optimize our packaging to minimize waste and enhance shipping and storage safety. For example, our general-purpose, 1-1 epoxy adhesives are non-corrosive, making them safer to package, transport, and store.
  2. Health and Safety
    From day one, we’ve operated with a different mindset. While other suppliers were making the easiest and cheapest product, we committed to the absolute safest formulations.

    • Reformulated Epoxies: We’re among a small group of innovators offering a wide range of proven, uniquely formulated solutions. We’ve reformulated our epoxies with alternatives that ensure every solution prioritizes performance and the planet.
    • Elimination of Harmful Substances: Properly formulated epoxies do not contain carcinogenic components, are non-flammable, and, most importantly, are safer in the workplace. Our non-corrosive crusher backing products are free of volatile organic compounds (VOCs), butyl glycidyl ether (BGE), and nonyl phenol.
  3. Long-Term Sustainability
    We believe sustainability goes beyond environmental impact. It also encompasses long-term viability and takes into consideration our customers’ total cost of ownership.

    • ISO Certification and Custom Formulations: As an ISO-certified custom epoxy resin formulator, we deliver tailored solutions to meet customers’ unique needs. With over 400 clients and 2,500 epoxy products, we offer specialized formulations prioritizing performance and sustainability.
    • Environmental and Safety Regulations: We take pride in adhering to stringent environmental and safety regulations, both in the U.S. and abroad. We continually watch regulations to keep pace with changes and stay ahead of customers’ needs by proactively formulating on their behalf.

Sustainable Future Starts with Copps Industries

When you choose Copps Industries, you’re not just choosing a supplier; you’re choosing a partner in progress. We work alongside our customers to pave the way for near-term performance and long-term sustainability through innovative product development and collaboration to make a positive impact on both operations and the planet.

Copps Industries has always sought to do the right thing for our customers, our employees, our community, and the environment. Our comprehensive line of products prioritizes environmental stewardship, health and safety, and long-term sustainability without compromising quality or performance. Contact us to learn more or request a quote to get started on your order.

Recap: AGG1 Aggregates Academy & Expo 2024

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The AGG1 Academy & Expo is the aggregates industry’s leading exposition and education resource. With industry-focused educational programming, comprehensive exhibits, and an expansive expo, the event showcases innovation in aggregate equipment, products, and services.

Hosted by the National Stone, Sand & Gravel Association (NSSGA), AGG1 brings together professionals from across the country to explore the latest technology, enhance their teams’ skills, and network with peers. Copps Industries is excited to have participated in AGG1 2024, held in Nashville, Tennessee, March 25-27. Here, we’re sharing some of the highlights and key takeaways from this year’s show.

AGG1 Aggregates Academy & Expo 2024

Themes of Safety and Sustainability

Safety and sustainability emerged as central themes in both educational programming and show exhibits. Attendees had the opportunity to advance their knowledge on health and safety measures, improving environmental stewardship, and adopting sustainable practices. These themes reflect a shared commitment to both people and the planet, values also held by Copps Industries.

Advancing Policies and Infrastructure

NSSGA advocates for a favorable policy and regulatory environment that helps foster industry growth. Their efforts focus on areas like infrastructure renewal, energy production, and manufacturing support. Sessions at the conference explored the political and public policy outlook for 2024, helping participants anticipate the challenges and opportunities that may lie ahead.

Education and Team Development

The AGG1 Academy featured more than 120 educational sessions led by industry experts, focusing on safety, health, the environment, and sustainability. With topics ranging from harnessing solar power to workforce development to business management, the programming offered insights and strategies to enhance efficiency, safety, and environmental stewardship. 

Exploring the Latest Technology

The aggregates industry plays a vital role in infrastructure, energy, and manufacturing. Given this, it’s crucial for professionals to keep pace with the technology that will propel the industry’s future. More than 400 exhibitors showcased the latest equipment and solutions. Exhibits provided valuable opportunities for attendees to collaborate and exchange ideas while they explored the latest innovations.

Customer Engagement and Business Opportunities

The conference offered valuable opportunities for participating companies like Copps Industries to connect with customers and gain insights into emerging trends and sought-after solutions. Our discussions focused on various aspects of plant operations, production, and equipment, helping us stay up to date on the latest technologies, processes, and products that aggregate producers are using in creative ways.

Connecting to Copps Industries Values

Copps Industries emphasizes many of the same themes seen at the AGG1 Academy & Expo 2024 as part of our ongoing commitment to our customers. This includes our dedication to continually seeking better solutions while doing the right thing for customers, employees, and the community.

The AGG1 Academy & Expo 2024 provided a forum for aggregate professionals to collaborate, learn, and innovate. With an emphasis on safety, sustainability, and technology, the event showcased how the industry is addressing some of its most pressing challenges. At Copps Industries, our similar commitments will help us partner with customers to drive positive change in the aggregates industry and beyond. Contact us or request a quote today.