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The arrival of epoxy resin in the craft and DIY world presents new opportunities for creative projects. From jewelry, paperweights, and other small pieces to tabletops, bowls, artwork, and more, the range of ways casting, and tabletop epoxy resin can be incorporated into art and decor is nearly endless. In this blog, we will discuss the different types of resin molding products and the most effective molding techniques.
Molding Epoxy Resins: Types of Molds
Using molds is one of the most popular ways to work with epoxy resin as they can create shapes ranging from very simple to highly intricate. Molds vary in material, flexibility, ease of use, and level of detail, all of which can also affect their cost. Three of the most common types are silicone, casting, and homemade molds.
Widely available and highly sought after, silicone molds are flexible, easy to use, and available in virtually any shape and size in local stores and online. Intricate molds designed for epoxy resin and other craft purposes provide excellent results with smooth surfaces and don’t require release agents.
Silicone putty, clay, and other materials are ideal for making your own reusable molds. Typically, these molds are made by shaping the putty around an object. Once the silicone sets, the finished mold of the object can be used for epoxy resin projects.
Resin Casting Molds
Some of the most durable, resilient molds used in epoxy resin casting are made from rigid plastic or metal. Plastic versions are typically made from HDPE plastic, which is naturally non-stick, so release agents aren’t necessary. These molds maintain quality for long-term use, making them great for repeated jewelry and decor projects.
Preparing Your Workspace for Molding Epoxy Resins
Because epoxy resin must be poured within its pot life, preparation is essential for achieving your desired results. At a minimum, we suggest you have the following ready:
- Room-temperature epoxy and hardener
- Clean, dry mixing container, stir stick.
- Disposable gloves
- Workspace protection such as a drop cloth or newspaper.
- The mold(s) you plan to use, with mold release applied as needed.
Our tips for success are to:
- Have plenty of room to work safely.
- Plan your pour – Gather and organize your supplies and tools.
Molding Epoxy Resin Crafts Using Molds
Once you have molds, supplies, and a prepared workspace, you’re ready to combine them and start crafting. Be sure you have casting resin, which works better for molding projects than tabletop resin formulations. While specific details may vary, the basic steps will be much the same:
- Prepare your epoxy resin and hardener: Follow the manufacturer’s directions to mix the amount of resin and hardener you will need and any other preparation instructions, being careful to measure exactly and stirring well to mix it.
- Make it colorful: Clear resin is beautiful, but resin-safe pigments such as mica powders and dyes can also be added for a different effect. Be careful to not add water-based colors that may ruin the resin.
- Pour the prepared resin into the mold: Slow, careful pouring helps prevent spills and air bubbles.
- Add special embellishments: Glitter, dried flowers, sequins, beads, or other small objects can help you create visually interesting effects. A toothpick may help place things more precisely.
- Take care of air bubbles: No matter how careful you are, air bubbles happen. A few passes with a heat gun can help them rise to pop at the surface but be careful not to overheat your mold.
- Curing and releasing: Follow the resin manufacturer’s instructions for curing times. When ready, gently flex or tap on molds to release your creation.
Molding Epoxy Resin Finishing and Post-Processing
Molded epoxy resin items may look perfect just as they are, but you may also want or need to do a little finishing work, including:
- Adding a protective, glossy clear coat
- Sanding, buffing, and polishing for extra shine
- Adding magnets, jewelry mountings, or other details
Don’t forget to clean your mold and workspace. Dry epoxy resin will not peel off hard surfaces after it sets, and rubbing alcohol is generally effective at removing resin before it sets. Molds can be washed with warm, soapy water—just be careful to not use anything abrasive or the scratches and marks you leave behind may show up in future projects.
Learn More About Molding Epoxy Resin
Molding projects with epoxy resin can be a fun, rewarding way to create an endless variety of beautiful and practical items. Knowing how to work with resin properly makes it a breeze. At Copps Industries, we have decades of experience with epoxy products. Contact us today to learn more or to request a quote for your epoxy resin needs.
Epoxy composites are versatile materials that combine durability and strength. Their unique characteristics have made them essential to a wide range of demanding industry-diverse applications. In this comprehensive guide, we will discuss what epoxy resins are, how they are made, their various applications, and key advantages and challenges you should be aware of.
Understanding Epoxy Resin
The most crucial component of any epoxy composite is epoxy resin. Epoxy resins are thermosetting polymers that are formulated by combining epoxide monomers with a curing agent. The resulting material will irreversibly harden when exposed to heat. Epoxy resins are known for their exceptional adhesive properties, chemical and moisture resistance, and mechanical strength.
Reinforcements in Epoxy Composites
In an epoxy composite, a polymer material is combined with fibers or other fillers to create a low-density material with a high strength-to-weight ratio. To meet the needs of diverse applications, there are many types of reinforcement materials that can be used.
Types of Reinforcements
Since epoxy resin alone typically doesn’t provide enough structural integrity, many different materials can be added as a reinforcement. Some of the most commonly used reinforcements include:
- Carbon fiber
- Natural fibers: jute, flax, and kenaf
- Exotic fibers: boron
- Particulate fillers: ceramic, silica, metal
Properties and Advantages of Different Reinforcements
Each reinforcement material offers its own unique characteristics and benefits. The best material for a given application depends on its intended use. Some of the most common properties reinforcements offer include:
- Impact resistance
- High strength-to-weight ratio
Creating epoxy composite systems is a process that requires meticulous attention to detail and precision. While there are multiple manufacturing methods that can be used, the most common techniques include:
- Vacuum bagging: An open molding technique that places mechanical pressure on a laminate during its cure cycle.
- Hand layup: Fiber reinforcements are wet out by hand and manually positioned into a mold.
- High-pressure resin transfer molding: An automated process that involves creating a preform, preform layup, closing the mold, injection, and finally curing.
No matter which method is used, quality control and testing are vital to ensure the final product will meet the required standards.
Applications of Epoxy Composites
Epoxy composites are used throughout virtually every industry. In aerospace, they are a popular choice for aircraft components due to their lightweight nature and strength. In the automotive sector, they are used to create vehicle parts, while the marine industry relies on them to manufacture boat hulls.
Since epoxy composites are durable and strong, they can be used to form structural components for the construction industry. They are also used to create sports and recreational equipment, such as tennis rackets and bicycles.
Advantages of Epoxy Composites
There are many significant advantages to using epoxy composites. In applications where minimizing weight is important, their excellent strength-to-weight ratio makes them ideal. They are also known for their corrosion resistance, design flexibility, and durability.
In addition, epoxy composites provide various environmental benefits. For example, since they can make very lightweight components, they can reduce fuel consumption during transportation.
Challenges and Limitations
Despite their many advantages, there are certain limitations to epoxy composites. For example, they can be challenging to recycle or dispose of since they are made from a fusion of various materials. Other challenges include cost limitations, health and safety concerns, and the complexities involved in the manufacturing processes.
Learn More About Epoxy Composites
Epoxy composites are lightweight yet high-strength materials that are easily customizable to achieve desired performance capabilities. Due to their many advantages, epoxy composites are used throughout virtually every industry. If you’d like to learn more about these versatile materials, visit our epoxy composite systems webpage. To get started on your next project, contact us or request a quote today.
An abrasion-resistant coating safeguards components and surfaces from wear caused by abrasive environments. Various applications depend on abrasion-resistant coatings, including mission-critical aerospace equipment, road vehicles, and heavy manufacturing machinery. Here, we will highlight the specific applications of abrasion-resistant coatings and their various advantages.
Applications of Abrasion-Resistant Coatings
Abrasion-resistant coatings are applied in various applications to prevent wear and tear. Common applications include:
Manufacturing and Industrial Equipment
Industrial machines and equipment are subject to friction and abrasive materials that can cause continuous wear. Abrasion-resistant coatings can be applied to polymer, concrete, and metal surfaces to protect them from abrasion caused by impact, sliding contact, and moving parts. This will help to extend the lifespan of equipment while ensuring smooth operation. Specific machinery and equipment that benefit from abrasion-resistant coatings include:
- Pump components
- Chutes and hoppers
- Agitators and mixers
- Rollers, gears, and bearings
- Conveyor belts and pulleys
Automotive and Transportation
Vehicles and transportation systems are continuously exposed to sources of abrasion, including road debris, car washes, and harsh environmental conditions. With adequate protection, these elements can lead to paint scratches and other types of surface damage. By applying an abrasion-resistant coating, you add an extra layer of protection to preserve the appearance and value of the vehicle. Automotive applications for abrasion-resistant coatings include:
- Railway carriages
- Off-road vehicle components
- Aircraft landing gear
- Truck bed liners
- Automotive body panels
- Cargo holds
Construction and Infrastructure
Infrastructure such as highways, parking garages, and bridges, are subject to wear from environmental factors, mechanical stress, heavy foot traffic, and chemical exposure. Abrasion-resistant coatings serve as a protective barrier to prevent cracks, erosion, and surface degradation in concrete surfaces and prolong their lifespan. Common applications include:
- Concrete floors and road surfaces
- Pipeline coatings
- Tunnels and underground structures
- Bridge decks and expansion joints
- Stadium seating and walkways
Tools and Protective Equipment
Tools, protective clothing, helmets, gloves, and other personal protective equipment (PPE) often incorporate abrasion-resistant coatings to improve protection and equipment lifespan. Specific applications include:
- Helmets and headgear
- Gloves and hand protection
- Power tool components
- Cutting blades and drill bits
- Work boots and footwear
Recreation and Sporting Goods
Abrasion-resistant coatings offer numerous advantages to recreation equipment and sporting goods that are regularly exposed to impact, weathering, and other abrasive forces. These coatings can be applied to:
- Outdoor gear
Oil and Gas
Equipment and components used throughout the oil and gas industry are subject to constant exposure to chemicals, abrasive materials, and harsh environmental conditions. Abrasion-resistant coatings can protect against wear and corrosion to ensure the longevity and integrity of:
- Pipes and pipelines
- Offshore platforms and rigs
- Boat decks and pontoons
- Ship hulls and marine vessels
Mining and Quarrying
Equipment and machinery used in the mining industry are regularly subjected to abrasive environments. By applying an abrasion-resistant coating, you can protect these components from wear to increase the longevity and efficiency of the equipment while minimizing downtime. These coatings can be applied to the following types of mining and quarrying equipment:
- Mining machinery
Benefits of Applying Abrasion Resistant Coating in Specific Applications
Abrasion-resistant coatings offer several benefits, including:
- Enhanced Durability and Longevity. Abrasion-resistant coatings offer valuable shielding from wear, scuffs, and scratches, improving the durability of components and surfaces. The added durability protects equipment integrity and reduces the risk of premature failure, decreasing downtime and increasing longevity.
- Improved Performance and Efficiency. Abrasion-resistant coatings can reduce downtime and maintenance costs by decreasing the need for equipment repairs. They can also minimize friction, which enhances energy efficiency, optimizes performance, and ensures smooth operation.
- Increased Safety and Reliability. Abrasion-resistant coatings protect the surface of equipment and structures to improve reliability and safety.
- Cost Savings and Return on Investment (ROI). Investing in abrasion-resistant coatings can result in significant cost savings over the long haul. By extending equipment lifespan and reducing the need for replacements or repairs, these coatings save both time and money.
Abrasion Resistant Coatings From Copps Industries
Industries in abrasive environments depend on abrasion-resistant coatings to enhance the durability, safety, and cost-effectiveness of machinery, structures, and components. From automotive and construction to mining and manufacturing, these coatings play a critical role in extending equipment lifespan and optimizing performance.
At Copps Industries, we offer best-in-class abrasion-resistant coating solutions to meet even the most demanding challenges. Our products are designed to help your components reach their full lifespan and deliver the best possible performance. For more information about our abrasion-resistant coatings, request a quote or contact us today.
Wear-resistant coating materials play a critical role in protecting various surfaces from damage resulting from abrasion, friction, and other forms of wear. By providing an extra layer of defense, these coatings prolong the lifespan of components and reduce maintenance costs. Here, we will dive into the various types of wear-resistant coatings, their unique properties, common applications, and benefits.
Types of Wear-Resistant Coatings
Depending on your needs, there are several types of wear-resistant coatings to choose from:
Hard Chrome Coatings
If an application requires a high level of durability and hardness, hard chrome coatings offer a viable solution. This wear-resistant coating material consists of chromium and is applied using electroplating processes. The resulting surface features superior wear resistance that makes it ideal for many applications, including automotive parts, hydraulic cylinders, and molds.
Thermal Spray Coatings
Thermal spray coatings are available in different materials and offer superior corrosion protection, wear resistance, and thermal insulation. Using processes such as plasma, arc, flame, and high-velocity oxy-fuel (HVOF) spraying, these coatings involve projecting molten or semi-molten particles onto the part’s surface. Thermal spray coatings are used throughout various industries, including oil and gas, power generation, and aerospace.
Ceramic coating materials like carbides, oxides, and nitrides can protect against wear, chemicals, and heat while enhancing the part’s hardness. These coatings are most commonly applied using processes such as chemical vapor deposition (CVD) or physical vapor deposition (PVD). Due to this coating’s ability to significantly improve wear resistance, it is commonly used for automotive components, cutting tools, and medical implants.
Epoxy, polyurethane, polytetrafluoroethylene (PTFE), and other polymer-based coatings provide high levels of flexibility and wear resistance while minimizing friction. As a result, they are commonly used for applications requiring a high degree of non-stick protection and wear resistance, such as conveyor belts, bearings, and food processing equipment.
DLC (Diamond-like Carbon) Coatings
DLC coatings are composed of thin films of carbon-based materials that feature qualities similar to those of natural diamonds. This type of coating offers exceptional chemical resistance, low friction, and hardness, making them ideal for applications such as automotive components, medical devices, and cutting tools.
Comparison of Wear-Resistant Coatings
When choosing the right wear-resistant coating for your particular needs, there are various factors you should consider. These factors include:
- Wear resistance performance
- Coating thickness
- Temperature and chemical resistance
- Maintenance requirements
- Friction properties
- Surface finish
Each coating type offers its own set of unique strengths and weaknesses. Evaluating the above mentioned properties will make it easier to narrow down your options and make the appropriate selection.
Application-Specific Wear-Resistant Coatings
Wear-resistant coatings are well-suited for various applications throughout a wide range of industries, including:
- Automotive Industry. Coatings are used to protect cylinders, pistons, and engine components.
- Aerospace Industry. Wear-resistant coatings can safeguard landing gear and turbine blades.
- Oil and Gas Industry. This industry relies on wear-resistant coatings to protect pipes, valves, and drilling equipment.
- Manufacturing and Machining Industry. Wear-resistant coatings enhance tool life and reduce downtime for manufacturing and machining equipment.
- Medical and Dental Industry. Wear-resistant coatings are commonly used on dental implants and surgical instruments.
Future Trends and Developments in Wear-resistant Coatings
As coating technologies continue to advance, wear-resistant coatings are becoming more effective and environmentally friendly. More and more types of coating materials are being explored, including nanocomposite coatings with enhanced properties. In addition to new materials and technologies, industries are coming up with innovative coating solutions to address unique challenges, paving the way for enhanced performance and efficiency.
Choose the Right Wear-resistant Coating
There are many different types of wear-resistant coatings, each offering its own unique benefits. Because there are so many options, it’s important to understand their various properties to ensure you make the right selection for your needs. If you need help finding the right wear-resistant coating for your application, Copps Industries is here to help. We offer a wide variety of wear-resistant coating materials and epoxy products to meet your particular needs. For more information about our offerings, contact us or request a quote today.
Epoxy-based coatings have been an economical choice for facility owners and designers. As a versatile coating solution, epoxies provide an aesthetic appeal, durability, chemical resistance, and surface protection from corrosion for many applications. While epoxies can be an ideal solution for surface coating, they are prone to breaking down due to exposure to light, especially ultraviolet (UV) light.
Copps Industries has been delivering epoxy resin solutions since 1979. We serve a variety of industries and applications with solutions for complex and demanding applications and harsh environments. Our custom formulations, depth of experience, and extensive portfolio allow us to deliver solutions that meet your expectations. This blog will answer the question, “Is epoxy UV resistant?” We will explore methods to protect epoxies from UV light and the benefits of using epoxies to help you determine if UV-resistant epoxy is ideal for your application.
How Does UV Light Affect Cured Epoxy?
When epoxy resin is exposed to UV light, it undergoes a process called photodegradation. The energy from the UV radiation breaks down the cured epoxy, which causes it to become weaker, discolored, and brittle.
One of the primary effects of UV exposure on cured epoxy is a reduction in its clarity and glossiness. Over time, the epoxy may start to appear cloudy, hazy, or yellowed. This is often called “ambering,” and it can be particularly noticeable on light-colored or transparent surfaces.
In addition to reducing the visual appeal of epoxy, UV exposure can also weaken its physical properties. The cured epoxy may become chalky or powdery, indicating that it has lost some of its strength. This can make it more prone to cracking, peeling, or flaking, especially if it is subjected to mechanical stress or environmental factors like moisture and temperature changes.
Prolonged exposure to UV radiation can cause irreversible damage to cured epoxy, leading to structural failure and other issues. To prevent this, it’s important to take steps to protect epoxy surfaces from UV light, such as using a UV-resistant topcoat or keeping the epoxy out of direct sunlight whenever possible.
How Can Epoxy Be Made UV Resistant?
As epoxies are not naturally UV resistant, manufacturers commonly add UV-absorbing additives to the epoxy formulation. These additives work by absorbing the UV radiation before it can penetrate and degrade the epoxy resin and hardener. By incorporating these additives, epoxy can withstand exposure to UV light for longer periods without showing significant degradation.
Another way to protect epoxy surfaces from UV damage is to use a UV-stable topcoat. This coating can be applied over the cured epoxy to act as a barrier between the epoxy and the UV radiation. The topcoat should be designed specifically for use with epoxy and should be rated for outdoor use if the surface will be exposed to direct sunlight.
The duration of UV protection for epoxy depends on the type and quality of the UV-resistant coating used, and factors such as UV exposure, climate, and coating quality can further affect the duration of protection. Regularly applying maintenance coats of UV-resistant varnish is important, with the frequency depending on the level of UV exposure and coating quality. Reapplication every one to three years, or as needed, is recommended for optimal protection.
In addition to using a UV-resistant coating or adding UV-absorbing additives to the epoxy formulation, there are other ways to protect epoxy surfaces from UV damage. For example, keeping the epoxy out of direct sunlight and using shading devices, such as awnings or umbrellas, can significantly reduce UV exposure. Regular cleaning and maintenance of the surface can also help to prolong its lifespan and protect it from UV damage.
Protecting epoxy from UV damage is essential to ensure its longevity and maintain its appearance. By choosing a UV-resistant coating or adding UV-absorbing additives to the epoxy formulation, and taking appropriate measures to minimize UV exposure, it is possible to protect epoxy surfaces from UV damage and extend their lifespan.
Advantages of Using Epoxy
While traditional epoxy is not UV resistant on its own, epoxy resins provide the following advantages:
- Durable: Epoxy resins offer good stability and durability, offering weather and chemical resistance.
- Easy to Apply: Epoxy resins can be applied quickly using a relatively simple process.
- Gap Filling: Epoxies can fill surface gaps to provide a smooth finish.
- High Strength: Epoxy resins provide a fast and strong adhesive bond to various surfaces and deliver long-term resilience and hardness.
- Versatile: Epoxy resins can be used in almost any surface coating application and can be a substitute for various other materials.
- Shrink Resistant: Epoxies are not prone to shrinkage and will not become loose once they settle properly with less than a 1% probability of shrinkage.
- Thermosetting: Once fully cured, epoxy resins will maintain their solid state and remain unaffected by high temperatures, without any melting or softening.
- Underwater: Epoxy resins are waterproof and can be used for underwater construction.
Countertop & Crafting Epoxy Resin From Copps
Epoxy resins are a preferred surface coating material for residential and commercial applications. They offer a variety of benefits, including strength, resistance to water and high temperatures, and extreme versatility. Traditional epoxies can degrade under prolonged UV light exposure and require additives or coatings to inhibit permanent photodegradation from UV light.
Copps UV-resistant countertop and crafting epoxy is easy to use and ideal for every user, from beginners to advanced artisans. Our UV-resistant craft epoxy comes in a simple, two-part system. Its self-leveling properties make it easy for users to get a perfect finish the first time. It hardens to a glass-like, crystal-clear finish to deliver lasting beauty to any countertop or crafting project. Copps has a variety of new epoxy systems with UV protection for every application. Contact us or request a quote for your UV-resistant epoxy solution.
At Copps Industries, we take our commitment to the environment, our community, and our customers seriously. The Science Based Targets initiative (SBTi) offers companies a clear roadmap for sustainable growth by determining the amount and speed of reducing greenhouse gas emissions. Learn more about how we’re committing to reducing climate change through the Science-Based Targets initiative.
What Are ‘Science-Based Targets’?
Proper organization and project management initiatives can help organizations zero in on social and environmental goals as part of their ESG efforts. ‘Science-based targets,’ in particular, are used to denote the specific goals — and pathways to achieving those goals — that companies will use to curb greenhouse gas (GHG) emissions. The Science-Based Targets initiative (SBTi) is the framework that gives organizations a clear series of steps to future-proof their company’s growth and ensure sufficient reduction in greenhouse gas emissions. Many organizations are starting to focus on these initiatives in order to future-proof their business and develop a pathway to minimizing their organizations’ impact on climate change.
The framework for developing science-based goals is especially helpful in this context. The goals take into account developing scientific knowledge and understanding of greenhouse gases and become very specific, actionable goals. The criteria for determining if a goal is science-based is if it aligns with the scientific evidence of how to achieve the goals in the Paris Agreement, an international treaty focusing on climate change and efforts to curtail or reverse negative environmental changes. The main focus of the Paris Agreement is a hard ceiling on temperature increases — taking measures to ensure the temperature doesn’t increase by 2° C above the known pre-industrial levels — and a softer goal — taking measures to curtail warming so it doesn’t rise by more than 1.5° C.
While many organizations are already motivated to reduce their climate impacts and have made strides in this direction through innovative practices, a clear framework can make those efforts more efficient and effective. Ambitious, scientifically-back goals can also set the groundwork for even more transformation.
Science-Based Targets Initiative Commitment Compliance Policy
The first step in joining the Science-Based Targets initiative is to sign the SBTi Commitment Letter, which allows participants to publicly mark their company as committed to SBTi. If your organization opts to commit to net-zero GHG emission goals or near-term GHG reduction goals, you will have a 24-month timeline to complete these two steps:
- Create a science-based target that fulfills SBTi criteria.
- Submit that goal for SBTi validation. To complete this step, your organization will need to book a target validation slot online and submit the required form.
These two steps are essential for creating science-based targets that align with the core mission of the Paris Agreement and ensuring that your organization is on track to realize your goals.
Copps Industries Science-Base Targets Initiative: Greenhouse Gases and Environmental Commitment
At Copps Industries, we support SBTi and the continued efforts toward a future with reduced or net-zero GHG emissions to slow climate change. Our organization is committed to doing the right thing for all of our stakeholders, including our employees, customers, community, and environment. We continually work toward future-proofing our organization and reducing our environmental impact with initiatives like:
- Removing flammables from our plant
- Replacing chlorinated solvents in favor of more environmentally-friendly compounds
- Removing known and suspected toxic ingredients from our chemical formulations
- Upgrading our packaging to reduce waste
Copps is a leading innovator in the epoxy product space, and our mission is to continually innovate our products and services to meet the needs of our customers and environment. We also prioritize the continued safety of our employees in the workplace through products and processes that have fewer toxins and preserve air quality. We aim to continue focusing on environmental commitment to a cleaner future and providing our clients with consistently high-quality epoxy products.
Learn More About Our Mission
Copps Industries is your go-to partner for high-quality epoxies, but we’re also your partner for environmental action and a more sustainable supply chain. Contact us today to learn more about our initiatives, or request a quote for pricing details on our products.
At Copps Industries, we offer a complete selection of wear-resistant and maintenance epoxy products that protect systems against gradual deterioration and abrasion. Depending on what you require, we can help you find the right product for your system.
We provide a growing product catalog that includes a variety of repair materials, steel filled repair epoxies, alumina ceramic wear-resistant epoxies, industrial concrete joint fillers and floor coatings, adhesives, mill and crusher products, and “DOT” materials.
The following are some of our crusher backing and epoxy maintenance products.
REDBAC Standard Crusher Backing
This product features easy pourability, even consistency, and cured toughness that provide the ideal support for cast wear parts. It also provides superior compressive strength, impact resistance, and service temperature resistance. REDBAC backing does not have Butyl Glycidyl Ether (BGE)1, volatile organic compounds (VOCs), or Nonyl Phenol2.
Copps XP-2000 High Performance Backing
Copps XP-2000 backing helps protect against various types of crushing conditions, including primary crushing, gyratories, wet crushing, and media that is excessively abrasive or hard.
Armor Plate Brushable Ceramic
This ceramic-filled epoxy system is smooth and comprises two components. It yields a low-friction and high-gloss coating that holds up against turbulence, abrasion, and cavitation. It’s suitable for many applications, including lining tanks and chutes, cavitated pumps, butterfly valves, repairing condensers and heat exchangers, repairing cooling pump impellers, and resurfacing pintel housings and rudders.
REDBAC Quick Fill Grout
The REDBAC Quick-Fill Grout epoxy resin system features two components, low viscosity, and 100% solids that work specifically for applications that need vibration control, high strength, and chemical resistance. This epoxy product doesn’t contain Nonyl Phenol2 or Butyl Glycidyl Ether (BGE)1.
Advantages of Epoxy Resin
The benefits of epoxy resin include:
- No VOCs — Our epoxy resin products do not produce volatile organic compound (VOC) fumes that may cause respiratory issues.
- Exceptional Strength — Applications requiring high-strength coatings and maintenance products benefit from our epoxy coatings, which maintain their holding strength and durability even when exposed to other substances.
- Minimal Shrinkage — Epoxy has less than a 1% chance of shrinking, meaning it won’t become loose or weaken after settling properly.
- Adheres to a Variety of Substrates — You can apply our products to many types of substrates—stone, metal, wood, glass, and some plastics—to provide a long-lasting and reliable coating solution.
- Electrically Insulative — Epoxy offers ample insulation to protect electrical components from moisture, dust buildup, and short circuiting.
- Solvent and Chemical Resistance — Epoxy materials protect surfaces from exposure to many types of chemicals and solvents.
- Cost-Effectiveness — Compared to other types of coatings and maintenance products, our solutions are more cost-effective and long-lasting, eliminating the need for additional coatings and repairs in the future.
- Low Toxicity — Our epoxy products are also less toxic than other similar solutions, promoting a healthier environment.
Applications of Epoxy Resin
The applications of our epoxy resins are wide-ranging and can include:
- Epoxy Adhesives — Epoxy resin provides a reliable structural adhesive solution in diverse applications such as snowboards, automobiles, bicycles, and aircraft.
- Artwork — Many artists use epoxy paints for their superior aesthetic finish.
- Industrial Tools — Different types of industrial tools use epoxy resin to protect them against corrosion and wear.
- Electrical Components — Motors, insulators, generators, and transformers often use epoxy resin for insulation and protection against short circuits, dust, and moisture.
- Repair & Maintenance — Consumers frequently use epoxy resin to maintain and repair household items such as china, ceramic, and glass pieces. It can also repair latex, metal, wood, and other synthetic materials.
Why Copps Industries?
The epoxy coatings and maintenance products from Copps Industries offer our customers the solutions they need for a wide range of applications. We have partnered with many businesses over four decades to build custom solutions based on their unique needs. Regardless of your requirements, our combined experience, proven products, and expert staff will meet them.
While many suppliers claim to manufacture dependable wear-resistant coatings and other materials, we are among the few that offer practical solutions that help address real-world problems. As a private label manufacturer and leader in custom formulations, Copps Industries is a trusted provider of wear-resistant epoxy and epoxy repair products for the world’s leading OEMs.
Learn more about our products by reviewing our list of wear-resistant coating and maintenance products, or request a quote to get started on a custom solution.
Epoxy resin systems typically comprise of two main parts: a Part A resin and a Part B hardener. These two parts need to have the right ratio for the system to work properly. Typically, a chemist will calculate this ratio chemically to ensure a well-balanced system. With the right ratio of resin to hardener, the chemically reactive portions of the epoxy resin system will link together and cure into a strong, high-quality end product.
Other kinds of non-epoxy polymers will allow for different levels of hardener to either reduce or extend gel time. However, this isn’t the case with epoxy resin systems they require specific ratios. If you add too much hardener to an epoxy resin system, it will decelerate the curing process, leading to an improperly hardened and non-functioning product. This makes it crucial to have the right ratio of resin to hardener if you want to create an epoxy system that truly works.
Why You Should NOT Vary the Ratio
Varying the required ratio of Part A to Part B to any degree will compromise the integrity of the epoxy system, forming a weak product that performs poorly.
Epoxy systems come in different cure rates depending on the process’s specific temperature. Generally, applications with cooler environments will use a system that cures faster, while hotter environments typically implement a slow curing system. The ideal temperature range for epoxy systems normally falls between 65° F and 80° F, or 18° C and 26° C.
Before using the epoxy system for the first time, it’s often best to produce a small batch for testing to gauge how the mixing and curing process works. Doing so is a potentially critical step to take if you want to avoid expensive mistakes and inadequate cures. This is particularly the case when working with new products, working in environments with different temperatures, or if it’s your first time going through the epoxy mixing process.
Epoxy Resin Formulas
The combination of polymerization processes and chemical compounds of the epoxy resin system will influence the resulting characteristics of the formula. There are many types of formulas you may use depending on the desired characteristics.
The following are some of the core properties of epoxy resin formulas:
- Chemical stability
- Strong adhesive bond
- Corrosion resistance
- Heat resistance
- Minimal moisture absorption
- Reduced shrinkage after curing
- Electrical insulation
- Excellent fatigue and flexural strength
- Absence of volatile organic compounds (VOCs)
The manufacturer of the epoxy resin should include instructions disclosing the ideal resin-to-hardener ratio. When mixing the epoxy, this ratio ensures an effective epoxy system that cures properly with optimal strength and performance.
If you’re searching for the best epoxy resin solutions for your application, Copps Industries offers a selection of top-quality products. As a leading supplier of epoxy resins, we carry more than 500 epoxy products and have over 400 international customers. We understand the importance of having the right ratio for each product and can advise you on product development.
For more information about resin to hardener rations, or to get started on you epoxy resin solution, request a quote today.
Acrylic resin is a group of thermoplastic materials derived from acrylic acid — a monomer that is reactive with other chemicals to harden. Epoxy resin is a type of thermosetting material that can be a two-part clear liquid. Both types of resins have unique properties and applications. Copps Industries is a leading provider of epoxy resins and composite materials, offering over 500 epoxy products to customers across 27 countries.
Acrylic Resin vs. Epoxy Resin
Acrylic resin is a type of thermoplastic that can be repeatedly heated and shaped. It combines acrylic polymers with dry powders, a thin liquid, methyl methacrylate monomers, and a hardener. It’s different from epoxy resin because it can be reshaped with heat for further manipulation. Acrylic resin is strong, durable, and resistant to UV damage. This makes it ideal for a variety of applications, including outdoor use.
Epoxy resin is a thermosetting material used to create hard, durable castings, coatings, and adhesive products. It comes in a liquid form that cures quickly and adheres to different substrate materials like glass, wood, stone, concrete, and metal. The liquid epoxy is combined with a chemical hardener which cures it into hardened plastic. Once the mixture is set, it cannot be remolded or reshaped. Epoxy resins are very strong and resistant to chemicals, electrical damage, and heat. This makes them ideal for use in high-stress environments and applications requiring strength and durability.
Selecting the correct resin for your application is essential for the success of your project.
Acrylic resin is a versatile material that is used in a variety of applications, including:
- Brake lights: Acrylic resin is durable and resistant to fading, making it an ideal material for brake lights.
- Phone screens: The material is also applied to phone screens because it’s lightweight and shatter-resistant.
- Dentures: Acrylic also can mimic the appearance of natural teeth and is often used for dentures.
The strength and durability of epoxy make it ideal for industrial and commercial use, while its aesthetic properties make it popular for arts and crafts projects. Some of the most common uses for epoxy resin include:
- Adhesives: Epoxy is well-suited for adhesives because it forms a strong bond and is resistant to high temperatures and chemicals. It is commonly used to adhere metal, glass, and plastic components together.
- Industrial tools: Tools made with epoxy resin are incredibly durable and can withstand heavy use.
- Electrical components: Epoxy resin is an insulator, making it ideal for electrical applications.
- Repair and maintenance: Frequently used in repair and maintenance applications because it can effectively fill in cracks and gaps.
- Artwork: Epoxy resin can be used to create beautiful artwork. It can be cast into shapes or molded into three-dimensional designs. It can also be used as a protective coating for paintings or photographs.
Resins From Copps
Copps Industries is a leading provider of resins and composite materials. We offer a wide selection of epoxy resins suitable for applications across diverse industries. Our products are of the highest quality, and we offer competitive pricing and lead times. In addition, our team is highly knowledgeable and can assist you in choosing the right resin for your project.
Contact us today to learn more about our products and services or request a quote. You can also call us at 800.672.2622.